Monday, November 30, 2015

Surprising Complexity Inside Apple’s Power Adapter

Ken Shirriff (comments):

This is a fantastic quote, but unfortunately it is entirely false. The switching power supply revolution happened before Apple came along, Apple’s design was similar to earlier power supplies[4] and other computers don’t use Rod Holt’s design. Nevertheless, Apple has extensively used switching power supplies and pushes the limits of charger design with their compact, stylish and advanced chargers.

[…]

The transformer safely transmits power between the primary and the secondary by using magnetic fields instead of a direct electrical connection. The coils of wire inside the transformer are triple-insulated for safety. Cheap counterfeit chargers usually skimp on the insulation, posing a safety hazard. The optoisolator uses an internal beam of light to transmit a feedback signal between the secondary and primary. The control chip on the primary side uses this feedback signal to adjust the switching frequency to keep the output voltage stable.

One unexpected component is a tiny circuit board with a microcontroller, which can be seen above. This 16-bit processor constantly monitors the charger’s voltage and current. It enables the output when the charger is connected to a Macbook, disables the output when the charger is disconnected, and shuts the charger off if there is a problem. This processor is a Texas Instruments MSP430 microcontroller, roughly as powerful as the processor inside the original Macintosh.

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